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Foton Lift Installation Assembly-3
Foton Lift Installation Assembly-3
2025-07-26
Foton Lift Installation Assembly-5
Foton Lift Installation Assembly-5
2025-07-26

Foton Lift Installation Assembly-4

Foton Lift Installation Assembly-4
Foton Lift Installation Assembly-4
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What is the Foton Lift Installation Assembly-4

  • Comprehensive Description of the Foton Lift Installation Assembly-4
  • The Foton Lift Installation Assembly-4 serves as the hydraulic control core for precision lifting systems, integrating pressure regulation, directional flow, and fail-safe mechanisms. Engineered for industrial-grade reliability, this assembly ensures controlled lifting force transmission while preventing overloads and fluid leaks under extreme operating conditions.
  • 1. Hydraulic Power Unit & Actuation
  • LIFTER AND OPERATION ASSEMBLY (x2): Dual hydraulic cylinders with hard-chromed PISTONS (Ø80mm). Feature RETAINER RINGS for seal retention and OIL CYLINDER BODIES rated for 250-bar operating pressure.
  • OIL CYLINDER SEALING SYSTEM:
  • O-SEAL RINGS (x5): Quad-sealed piston/rod interfaces (ISO 3601-AS568)
  • COMBINED SEAL GASKETS (x3): Metal-elastomer composite seals for flange joints
  • 2. Directional Control & Flow Management
  • DISTRIBUTOR HOUSING: CNC-machined aluminum block with integrated:
  • ONE-WAY VALVE SYSTEM:
  • ONE-WAY VALVE BODY + SEAT
  • ONE-WAY VALVE SPRING (EN 10270-1)
  • ONE-WAY VALVE SLEEVE
  • BODY GASKET
  • INTERCEPTING VALVE: Manual emergency flow shutoff
  • DISTRIBUTOR SUPPORT SEAT: Vibration-damped mounting bracket with WASHER 8 isolation
  • 3. Pressure Regulation & Safety
  • SAFETY VALVE ASSEMBLY:
  • SAFETY VALVE BODY: Pilot-operated relief valve
  • STEEL BALL Φ6 II: Overpressure blow-off element (DIN 7349)
  • SAFETY VALVE SPRING: Calibrated to 280±5 bar
  • SPRING SEAT + ALUMINUM GASKET
  • HEXAGON SCREW PLUGS (x2): Test points for pressure diagnostics
  • 4. Fluid Containment & Maintenance
  • SEALING MATRIX:
  • O-RINGS (x4): NBR static seals for plug/port interfaces
  • HEXAGON NUT: Compression fitting for steel lines
  • ACCESS POINTS:
  • SCREW: SAE J429 Grade 8 service port fasteners
  • 5. Structural Integration
  • HIGH-STRENGTH FASTENERS:
  • BOLTS (x2): Property class 12.9 for cylinder/distributor mounting
  • SPRING WASHERS: DIN 7980 disc springs maintaining clamp load
  • Functional Workflow & Safety Protocol:
    Hydraulic fluid enters the DISTRIBUTOR HOUSING, where ONE-WAY VALVES direct flow to the LIFTER ASSEMBLIES. The SAFETY VALVE continuously monitors pressure, triggering instantaneous release via the STEEL BALL at overload conditions. INTERCEPTING VALVE enables emergency hydraulic isolation. Five critical O-SEAL RINGS and triple COMBINED SEAL GASKETS ensure zero-leak performance under 15G vibration loads.
  • Engineered for 50,000+ lift cycles, this assembly delivers ±1% force accuracy through its pressure-compensated flow control. The redundant sealing system maintains fluid integrity at -30°C to 120°C, while the SAFETY VALVE ASSEMBLY exceeds ISO 4413 safety standards – making it indispensable for Foton automated production lines and heavy-load handling systems.

Product Parameters of Foton Lift Installation Assembly-4

No. Code Description Quantity
0 FT500A.55.010 LIFTER AND OPERATION ASSEMBLY 1
0 FT500A.55.010 LIFTER AND OPERATION ASSEMBLY 1
1 GBT5782-M8X45 BOLT 4
10 T30.57.144B ONE-WAY VALVE SPRING 1
11 GBT3452.1-19X2.65 O-SEAL RING 1
12 T30.57.142B ONE-WAY VALVE BODY 1
13 T30.57.143B ONE-WAY VALVE SEAT 1
14 KM550.55.120E DISTRIBUTOR HOUSING 1
15 JBT982-10 COMBINED SEAL GASKET 2
15 JBT982-10 COMBINED SEAL GASKET 2
16 JBT1000-M10X1 HEXAGON SCREW PLUG 2
17 FT500B.55.246 INTERCEPTING VALVE 1
18 GBT3452.1-11.8X2.65 O RING 1
18 GBT3452.1-11.8X2.65 O-SEAL RING 1
19 FT500B.55.107 DISTRIBUTOR SUPPORT SEAT 1
2 GBT93-8 WASHER 8 8
20 TS300B.55.211 SPRING SEAT OF SAFETY VALVE 1
21 TS300B.55.210 ALUMINUM GASKET 1
22 12.55.218 SAFETY VALVE SPRING 1
23 TS300B.55.209 SAFETY VALVE BODY 1
24 GB308-89 STEEL BALL Φ6 II 1
25 GBT6173-M16X1.5 HEXAGON NUT 1
26 TS300B.55.251 SCREW 1
27 GBT3452.1-13.2X2.65 O-SEAL RING 1
28 KM550.55.023 PISTON 1
29 520.55.143 RETAINER RING 1
3 GBT5782-M8X50 BOLT 4
30 GBT3452.1-90X5.3 O-SEAL RING 1
31 FT500B.55.106 OIL CYLINDER BODY 1
32 GBT3452.1-17X2.65 O-RING 4
4 JBT1000-M12X1.5 HEXAGON SCREW PLUG 2
5 JBT982-12 COMBINED SEAL GASKET 2
6 GBT3452.1-25.7X2.65 O-SEAL RING 1
6 GBT3452.1-25.7X2.65 O-SEAL RING 1
7 GBT1235-24X2.4 O-RING 1
8 YT300A.55.124 ONE-WAY VALVE SLEEVE 1
9 T30.57.164 ONE-WAY VALVE BODY GASKET 1
 

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