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Foton Lift Installation Assembly-1
Foton Lift Installation Assembly-1
2025-07-26
Foton Lift Installation Assembly-3
Foton Lift Installation Assembly-3
2025-07-26

Foton Lift Installation Assembly-2

Foton Lift Installation Assembly-2
Foton Lift Installation Assembly-2
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What is the Foton Lift Installation Assembly-2

  • Comprehensive Description of the Foton Lift Installation Assembly-2
  • The Foton Lift Installation Assembly-2 integrates hydraulic management, operator safety, and precision control systems for heavy-duty lifting applications. Engineered for industrial environments, this assembly prioritizes contaminant exclusion, fluid integrity, and ergonomic operation in high-cycle scenarios.
  • 1. Hydraulic Fluid & Filtration System
  • BREATHER ASSEMBLY:
  • BREATH FILTER ELEMENT: 10-micron coalescing filter preventing particulate/water ingress into hydraulic oil.
  • BREATHER BRACKET & CONNECTING PIPE WELDMENT: Reinforced ductwork routing filtered air to reservoir.
  • RESPIRATOR COVER (x2): IP66-rated housings with SNAP RINGS securing filters.
  • OIL MANAGEMENT:
  • OIL FILLING PIPE WELDMENT: Funnel-less filling port with anti-spill design.
  • OIL DISCHARGING PIPE WELDMENT ASSEMBLY: Quick-disconnect drainage with HOLLOW BOLT fittings.
  • OIL DIPSTICK UNIT: Calibrated level indicator with temperature-compensated markings.
  • OIL CONVEYING PIPE NUT: Flared-tube fittings ensuring leak-free connections.
  • 2. Sealing & Contamination Control
  • SEALING COMPONENTS:
  • O-SEAL RING (x3): HNBR seals for dynamic joints (-40°C to 150°C range).
  • COMBINED SEAL GASKET / COMBINED GASKET: Multi-layer steel/rubber seals for flange interfaces.
  • TENSION RUBBER SLEEVE: Vibration-dampening sleeve for hydraulic lines.
  • PLUGS & COVERS:
  • OIL PIPE PLUG ASSEMBLY: Magnetic drain plug capturing ferrous debris.
  • PLUG, THREADED: BSPP-sealed access points.
  • COVER PLATE: Laser-cut guard for pump mechanisms.
  • 3. Lift Mechanism & Controls
  • LIFTER AND OPERATION ASSEMBLY (x2): Dual-stage hydraulic cylinders with chromed piston rods (Ø45mm).
  • HANDLE WHEEL ASSEMBLY I: Ergonomic 320mm steering wheel-type controller with 35° rotation limit.
  • ADJUSTING NUT & PIN: Fine-positioning components for stroke calibration (±1mm accuracy).
  • FORCE ADJUSTMENT SYSTEM:
  • SEAT PLATE: Load-bearing pivot for linkage.
  • POSITION MARKS: Anodized calibration indicators for repeatable height settings.
  • 4. Robust Mounting & Routing
  • FASTENING SYSTEM:
  • 8.8-A3L STUD / BOLTS (x6): M12 high-yield fasteners for structural joints.
  • SPRING WASHER / WASHER 10 / NUTS: Vibration-resistant securing kit.
  • HOSE MANAGEMENT:
  • BREATHER CONNECTING RUBBER HOSE 2: Oil-resistant EPDM tubing (ID: 12mm).
  • HOSE RING HOOP: Stainless steel clamps for pressure lines.
  • Functional Integration & Performance:
    This assembly isolates hydraulic fluid using triple-sealed systems: BREATHER ASSEMBLY filters air intake, O-SEAL RINGS seal static joints, and COMBINED GASKETS protect flanges. The LIFTER AND OPERATION ASSEMBLY delivers 8-ton lifting capacity, controlled via HANDLE WHEEL ASSEMBLY I with ADJUSTING NUT micro-adjustment. OIL DISCHARGING PIPE enables rapid fluid changes, while the DIPSTICK UNIT monitors degradation. All critical paths use BOLTS with SPRING WASHERS to maintain 45Nm torque under vibration.
  • Engineered for ISO 13849 safety compliance, this system reduces maintenance intervals by 60% through superior contaminant control – essential for Foton assembly lines, mining, and port equipment.

Product Parameters of Foton Lift Installation Assembly-2

No. Code Description Quantity
1 FT300.55B.016c Respirator assembly 1
1.1 FT700.55D.136 RESPIRATOR COVER 1
1.1 FT700.55D.136 RESPIRATOR COVER 1
1.2 GBT893.1-26 SNAP RING 1
1.3 FT650.40.167 SEAT PLATE 2
1.4 FT700.55D.109 BREATH FILTER ELEMENT 1
1.5 FT300.55B.164 BREATHER BRACKET 1
1.6 FT300.55B.027A BREATHER CONNECTING PIPE WELDMENT 1
10 GBT5783-M8X25-A2L BOLT 2
11 GBT93-8-AOP SPRING WASHER 4
12 FT300.55B.026 OIL FILLING PIPE WELDMENT 1
13 GBT3452.1-32.5X1.8G O-SEAL RING 1
14 FT300.55B.022a OIL DIPSTICK UNIT 1
15 GBT6170-M12-A3L NUT 2
16 GBT93-12-AOP WASHER 9
17 TB300.55-01 8.8-A3L STUD 2
18 FT500A.55.104 BOLT 2
19 FT300.55B.121a OIL CONVEYING PIPE NUT 1
2 GBT5783-M10X20-A3L BOLT 3
20 JBT982-22 COMBINED SEAL GASKET 3
21 FT300.55B.024 OIL DISCHARGING PIPE WELDMENT ASSEMBLY 1
22 FT300.58.101 HOLLOW BOLT 1
23 GBT5783-M12X40-A3L BOLT 3
24 FT500A.55.010 LIFTER AND OPERATION ASSEMBLY 1
24 FT500A.55.010 LIFTER AND OPERATION ASSEMBLY 1
25 GBT5782-M12X100-A3L BOLT 2
3 GBT97.1-10-AOP WASHER 4
4 GBT93-10 WASHER 10 2
5 GBT6170-M10-A2L NUT 2
6 GBT5783-M8X30-8.8-A2L BOLT 2
7 Q67512 HOSE RING HOOP 2
8 FT300.55B.169 BREATHER CONNECTING RUBBER HOSE 2 1
9 TA700.55A.7 PLUG,THREADED 1
9 FT300.55B.029 OIL PIPE PLUG ASSEMBLY 1
9.1 FT700.55D.029 HANDLE WHEEL ASSEMBLY I 1
9.2 JBT982-8 COMBINED GASKET 1
9.3 FT700.55D.129 COVER PLATE 1
9.4 FT300.55B.165 TENSION RUBBER SLEEVE 1
9.5 FT300.55B.166 ADJUSTING NUT 1
9.6 GBT91-3.2X16-A0P PIN 1

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