Foton Clutch Assembly-2
Foton Clutch Assembly-2
2025-07-23
Foton Front Driving Axle Assembly
Foton Front Driving Axle Assembly
2025-07-23

Foton Clutch Control Assembly

Foton Clutch Control Assembly
Foton Clutch Control Assembly

What is the Foton Clutch Control Assembly

  • Foton Clutch Control Assembly: Precision Linkage for Smooth Engagement & Disengagement
  • The Foton Clutch Control Assembly is the critical interface system translating driver pedal input into reliable clutch operation within the drivetrain. Engineered for durability and precise control, it ensures smooth gear changes in demanding Foton vehicles:
  • Driver Input & Pedal Mechanism: Operation initiates at the robust CLUTCH PEDAL ASSEMBLY. This pivotal component, mounted via PIN connections, incorporates a vital PEDAL RETURN SPRING manufactured from high-resilience LOW CARBON STEEL WIRE. This spring guarantees the pedal consistently snaps back to its fully released position after every use. WASHER elements ensure even load distribution at pivot points.
  • Force Transmission Linkage: Pedal movement is converted into precise linear force via the central PULL ROD. This rod connects through specialized forged components: the PULL ROD FRONT FORK interfaces directly with the pedal mechanism, while the PULL ROD REAR FORK transmits force towards the clutch release unit. The linkage is secured and adjustable using NUTPIN, and BOLT hardware. A critical THRUST SCREW ensures exact alignment and adjustment within the linkage path.
  • Release Bearing & Seat Assembly: The heart of disengagement lies in the MAIN CLUTCH RELEASE BEARING, a high-quality BEARING designed for significant axial thrust loads. It is housed within the RELEASE BEARING SEAT. An essential THRUST BEARING SEAT RETURN SPRING actively retracts this entire bearing/seats assembly when pedal pressure ceases, preventing clutch drag and ensuring complete re-engagement.
  • Fork Actuation & Shaft Unit: Force from the pull rod rear fork acts upon the CLUTCH RELEASE FORK SHAFT UNIT. This robust unit, potentially featuring integrated support BEARING(s) for smooth rotation, securely holds the RELEASE SHIFT FORK. The fork directly engages with the release bearing seat, converting linear rod motion into the rotational movement needed to press the bearing against the pressure plate levers. The dual mention of CLUTCH RELEASE FORK SHAFT UNIT emphasizes its structural importance and potential bearing points.
  • Lubrication & Maintenance: An OIL CUP is integrated into the assembly, providing a dedicated point for lubricating critical pivot points or the release fork shaft, ensuring longevity and reducing friction for smooth operation.
  • This assembly is fundamental to Foton’s drivetrain reliability. It masterfully integrates driver control (CLUTCH PEDAL ASSEMBLYPEDAL RETURN SPRING) with a robust mechanical linkage (PULL RODPULL ROD FRONT FORKPULL ROD REAR FORK) and precision disengagement components (CLUTCH RELEASE FORK SHAFT UNITRELEASE SHIFT FORKMAIN CLUTCH RELEASE BEARINGRELEASE BEARING SEATTHRUST BEARING SEAT RETURN SPRING). Secure fastening (PINWASHERNUTBOLTTHRUST SCREW) and maintenance features (OIL CUP) ensure consistent performance and extended service life.

Product Parameters of Foton Clutch Control Assembly

No. Code Description Quantity
1 GBT276-6204-2Z BEARING 1
1 GBT276-6204-2RS BEARING 1
10 JBT7940.2-45°M10X1 OIL CUP 1
11 GBT882-B10X28 PIN 2
12 FT300.43.110 PULL ROD REAR FORK 1
13 GBT97.1-10-A0P WASHER 2
14 GBT91-3.2X16-A0P PIN 2
15 GBT6170-M10-LH-A3L NUT 1
16 FT300.21.110 PULL ROD 1
17 GBT6170-M10-A3L NUT 2
18 FT300.43.108 PULL ROD FRONT FORK 1
19 GBT5783-M10X40-A3L BOLT 1
2 TA700.212P-05 MAIN CLUTCH RELEASE BEARING 1
20 TB550.212.1 CLUTCH RELEASE FORK SHAFT UNIT 1
20 FT300.21.013 CLUTCH RELEASE FORK SHAFT UNIT 1
3 FT400.21B.101 RELEASE BEARING SEAT 1
4 FT300.21.102 THRUST BEARING SEAT RETURN SPRING 2
5 FT300.21.103 RELEASE SHIFT FORK 1
6 FT300.21.113 THRUST SCREW 1
7 TA800.212B-02 LOW CARBON STEEL WIRE 1
8 TB550.212.2 CLUTCH PEDAL ASSEMBLY 1
9 FT300.43.130 PEDAL RETURN SPRING 1

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