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SHANTUI SL60W Wheel Loader -Planetary Assembly (Xuzhou Meritor)
SHANTUI SL60W Wheel Loader -Planetary Assembly (Xuzhou Meritor)
2025-07-07
SHANTUI SL60W Wheel Loader -Tyre & Rim Assembly
SHANTUI SL60W Wheel Loader -Tyre & Rim Assembly
2025-07-07

SHANTUI SL60W Wheel Loader Brake Assembly (Xuzhou Meritor)

SHANTUI SL60W Wheel Loader -Brake Assembly (Xuzhou Meritor)
SHANTUI SL60W Wheel Loader -Brake Assembly (Xuzhou Meritor)
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What is the SHANTUI Brake Assembly (Xuzhou Meritor)？

  • The Brake Assembly (Xuzhou Meritor) for the SHANTUI SL60W Wheel Loader is a critical safety component engineered to deliver consistent, reliable stopping power in demanding environments. This wet-disc braking system integrates robust materials and precision components to withstand heavy loads, high temperatures, and harsh operating conditions. Below is a detailed breakdown of its key constituents:
  • 1. Structural & Mounting Components
  • Caliper Assy.: A forged steel housing that encloses the braking mechanism, featuring machined bores for pistons and precision mounting surfaces. It is secured to the axle with Bolt (grade 10.9) and Washer (flat steel) to ensure proper alignment and clamping force.
  • Cover: A stamped steel cover that protects the caliper from debris and moisture, sealed with an “O” Ring (nitrile rubber) to prevent contamination.
  • 2. Braking Mechanism
  • Piston: A precision-machined aluminum piston that applies force to the Friction Pad Assembly when actuated by hydraulic pressure. Its surface is hard-anodized to resist corrosion and wear.
  • Friction Pad Assembly: High-friction composite pads bonded to steel backing plates, designed to withstand extreme heat and pressure while maintaining consistent braking performance.
  • Brake Disc: A forged alloy steel disc with multiple friction surfaces, which interacts with the friction pads to generate stopping torque. Its grooved design enhances heat dissipation and reduces the risk of fade.
  • 3. Sealing & Protection
  • Rectangle Seal: A specialized rubber seal that prevents hydraulic fluid leakage around the piston, while allowing smooth reciprocating motion.
  • Dust Boot: A durable rubber boot that shields the piston from dust, dirt, and moisture, extending component life.
  • Hole Plug: A threaded steel plug that seals unused ports in the caliper, with an “O” Ring ensuring a leak-proof seal.
  • 4. Hydraulic Control
  • Bleeder Valve: A brass valve used to remove air from the hydraulic system during maintenance, ensuring optimal brake performance.
  • Cap: A protective plastic cap that covers the bleeder valve, preventing contamination and accidental actuation.
  • 5. Fastening & Alignment
  • Bolt & Nut: High-tensile fasteners (M10-M16) that secure various components, such as the caliper to the axle and the cover to the caliper.
  • Pin & Column Pin: Precision dowel pins that align components during assembly, ensuring proper fit and function.
  • System Functionality
  • The Brake Assembly (Xuzhou Meritor) operates by leveraging hydraulic pressure to actuate the Piston, which compresses the Friction Pad Assembly against the Brake Disc. This friction generates the stopping force required to slow or halt the loader. The Rectangle Seal and Dust Boot protect the hydraulic system from contamination, while the Bleeder Valve allows for air removal during maintenance. The use of high-strength Bolt, Nut, and Washer ensures secure mounting and reliable performance under heavy loads.
  • This assembly is rigorously tested to meet Xuzhou Meritor’s standards for durability and performance, ensuring seamless integration with the SHANTUI SL60W’s hydraulic system. Regular maintenance—including fluid checks, pad inspections, and torque checks—maximizes the brake assembly’s lifespan, making it a cornerstone of the loader’s safety and productivity.

Product Parameters of SHANTUI Brake Assembly (Xuzhou Meritor)？

NO PART NO. PART NAME Q’TY
 1 50009015 Bolt 16
2 52020003 Washer 16
3 75700443 Cover 2
4 53000010 “O” ring 4
5 75700436 Caliper Assy. 2
6 75502139 Bolt 4
7 50009039 Bolt 8
8 75700437 Pin 8
9 50009014 Bolt 8
10 51014003 Nut 8
11 79900278 Column Pin 8
12 75700434 Friction Pad Assembly 4
13 75700439 Rectangle Seal 8
14 75700440 Piston 8
15 75700438 Dust Boot 8
16 75700442 Bleeder Valve 4
17 55400001 Cap 4
18 75700458 Cover 2
19 75700459 Hole Plug 2
20 75502011 Bolt 16
21 72006561 Brake Disc 1
22 52020007 Washer 16
23 52020008 Washer 12

 

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