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Beiben Second Steering Axle Hydraulic Power Assist

Beiben Second Steering Axle Hydraulic Power Assist
Beiben Second Steering Axle Hydraulic Power Assist
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What is the Beiben Second Steering Axle Hydraulic Power Assist？

  • Beiben Second Steering Axle Hydraulic Power Assist
  • Introduction
  • The Beiben Second Steering Axle Hydraulic Power Assist system is a critical component engineered to enhance steering control and reduce driver effort in heavy-duty commercial vehicles with dual steering axles. Designed for optimal performance under extreme loads, this system integrates a high-pressure Booster Cylinder with a network of precision Hose Assemblies, Pipe Fittings, and robust mounting components to deliver reliable hydraulic assistance.
  • Core Components and Design
  • At the heart of the system is the Booster Cylinder, a forged steel assembly featuring a precision-machined piston and corrosion-resistant chrome-plated rod. The cylinder is mounted to the vehicle frame via a Left Support Block, secured using Hexagonal Mating Bolts, Hexagonal Bolts, and Hexagonal Bolt Washers to ensure a rigid connection capable of withstanding high lateral forces. The cylinder’s ports are sealed with high-pressure Seals to prevent leaks, even under maximum operating pressures (up to 200 bar).
  • Hydraulic Circuit and Connectivity
  • The hydraulic circuit comprises multiple Hose Assemblies, including High Pressure Hoses specifically designed to handle extreme pressures and resist abrasion, ozone, and temperature fluctuations (-40°C to +120°C). These hoses are connected to the booster cylinder and steering control valve using Pipe Fittings, each sealed with Seals to maintain system integrity. The fittings are secured with Bore Bolts and Nuts, ensuring leak-free connections critical for hydraulic efficiency.
  • Mounting and Support Structure
  • A comprehensive network of Brackets, Pipe Clamps, Screws, and Nuts secures the hydraulic components to the vehicle frame, minimizing vibration and preventing damage from road shocks. The Brackets, fabricated from high-strength steel or aluminum alloy, are strategically positioned to provide optimal support while allowing access for maintenance. Pipe Clamps, reinforced with rubber inserts to prevent hose abrasion, are fastened using Screws and Nuts, ensuring a secure grip without compromising hose integrity.
  • Engineering Excellence for Durability
  • Every component in the Beiben Second Steering Axle Hydraulic Power Assist system undergoes rigorous testing to ensure reliability. The Booster Cylinder is cycled millions of times to validate fatigue resistance, while Hose Assemblies are pressure-tested to twice their rated capacity. All metal components receive corrosion-resistant coatings, and Seals are formulated from synthetic rubber compounds designed for long-term durability in harsh environments. The system’s modular design allows for quick replacement of individual components, minimizing downtime during maintenance.
  • Performance and Operational Benefits
  • The system significantly improves vehicle maneuverability by providing proportional hydraulic assistance to the second steering axle, reducing steering effort by up to 70% compared to manual systems. This is particularly beneficial for heavy-load operations or tight turning scenarios. The robust mounting structure and high-quality hoses ensure consistent performance, even under extreme conditions, while the sealed connections prevent leaks, enhancing safety and reducing environmental risks. The system’s compatibility with diagnostic tools allows for proactive maintenance, extending component life and reducing operational costs.
  • Conclusion: Reliable Hydraulic Steering Support for Heavy-Duty Vehicles
  • The Beiben Second Steering Axle Hydraulic Power Assist system sets a standard for durability, precision, and safety in commercial vehicle steering technology. By integrating a high-performance Booster Cylinder with a secure network of hoses, fittings, and mounting components, Beiben ensures this system delivers consistent, responsive steering assistance, even under the most demanding conditions. It exemplifies the brand’s commitment to engineering excellence, providing a trusted solution for fleets that require reliable, efficient steering performance.

Product Parameters of Beiben Second Steering Axle Hydraulic Power Assist

No. Part Number Part Name English  Quantity
1 560 460 01 92 Booster Cylinder 1
2 624 466 10 35 Left Support Block 1
3 000 990 79 14 Hexagonal Mating Bolt 2
4 003 990 45 04 Hexagonal Bolt 2
5 100097 016100 Hexagonal Bolt Washer 2
6 100097 018000 Washer 1
7 106184 016100 Nut 4
8 818 990 01 88 Pipe Fitting 2
9 815 997 00 04 Bore Bolt 2
10 815 997 00 41 Seal 4
11 560 460 50 24 Hose Assembly 1
12 560 460 60 24 Hose Assembly 1
13 000 997 81 52 High Pressure Hose 2
14 560 460 22 24 Hose Assembly 1
15 003 997 16 72 Pipe Fitting 2
16 815 997 00 41 Seal 2
17 103752 101202 Pipe Fitting 1
18 103752 101201 Pipe Fitting 1
19 560 466 67 40 Bracket 1
20 360 995 04 01 Pipe Clamps 2
21 100818 006093 Screws 1
22 106184 006003 Nuts 1
23 560 466 67 40 Bracket 1
24 105782 010083 Screws 1
25 106184 010003 Nuts 1
26 360 995 04 01 Pipe Clamps 2
27 100818 006093 Screws 1
28 106184 006003 Nuts 1
29 560 466 29 40 Bracket 1
30 105782 010083 Screws 1
31 106184 010003 Nuts 1
32 360 995 04 01 Pipe Clamps 2
33 100818 006093 Screws 1
34 106184 006003 Nuts 1
35 560 466 10 40 Bracket 1
36 105783 008108 Screws 1
37 106170 008101 Nuts 1
38 360 995 04 01 Pipe Clamps 1
39 100818 006093 Screws 1
40 106184 006003 Nuts 1

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