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Beiben Front Exhaust Pipe And Connection Fixing Module

Beiben Front Exhaust Pipe And Connection Fixing Module
Beiben Front Exhaust Pipe And Connection Fixing Module

What is the Beiben Front Exhaust Pipe And Connection Fixing Module?

  • Beiben Front Exhaust Pipe And Connection Fixing Module
  • Introduction
  • The Beiben Front Exhaust Pipe And Connection Fixing Module is a critical component engineered to safely route and secure exhaust gases from the engine to the aftertreatment system in heavy-duty commercial vehicles. Designed for durability and compliance with strict emissions regulations, this module integrates a robust Front Exhaust Assembly with precision Bracket Assemblies and fastening components to ensure reliable performance under extreme temperatures and vibrations.
  • Core Component: Front Exhaust Assembly
  • The Front Exhaust Assembly is constructed from high-grade stainless steel or heat-resistant alloy, capable of withstanding temperatures exceeding 800°C while resisting corrosion from exhaust gases and road contaminants. The assembly features mandrel-bent tubing to minimize exhaust backpressure, optimizing engine efficiency and reducing emissions. Strategic weld points and reinforced joints ensure structural integrity, even under the dynamic stresses of heavy vehicle operation.
  • Secure Mounting and Fixing System
  • A comprehensive network of Bracket Assemblies and Brackets securely fastens the exhaust system to the vehicle frame, minimizing movement and vibration-induced fatigue. These brackets are fabricated from forged steel or aluminum alloy, with powder-coated finishes for corrosion resistance. Bolts and Nuts, crafted from high-tensile alloy steel, are used to anchor the brackets to the frame, with torque specifications 严格遵循 industry standards (e.g., 80–120 N・m) to prevent loosening. Pipe Clamps, reinforced with rubber isolators to dampen vibration, secure the exhaust pipes at critical junctures, ensuring leak-free connections and reducing noise transmission.
  • Engineering Excellence for Durability
  • Every component in the Beiben Front Exhaust Pipe And Connection Fixing Module undergoes rigorous testing to ensure reliability. The Front Exhaust Assembly is subjected to thermal cycling tests, simulating extreme temperature fluctuations, and vibration tests to validate fatigue resistance. The Bracket Assemblies are stress-tested to ensure they can withstand the dynamic loads imposed by vehicle movement and engine vibrations. All metal components receive corrosion-resistant coatings, and the rubber isolators in the Pipe Clamps are formulated to resist degradation from heat and chemicals.
  • Performance and Operational Benefits
  • The module enhances vehicle safety by securely containing hot exhaust gases, preventing leaks that could pose fire hazards or health risks. The optimized exhaust flow path improves engine performance and fuel efficiency, while the robust mounting system reduces maintenance requirements by minimizing wear on pipes and joints. The use of high-quality BoltsNuts, and Pipe Clamps ensures long-term stability, even in harsh operating environments, reducing the risk of exhaust system failure and costly downtime.
  • Conclusion: Reliable Exhaust Management for Heavy-Duty Vehicles
  • The Beiben Front Exhaust Pipe And Connection Fixing Module sets a standard for durability, precision, and safety in commercial vehicle exhaust systems. By integrating a high-performance Front Exhaust Assembly with a secure mounting system, Beiben ensures this module provides reliable exhaust gas routing and fixation, even under the most demanding conditions. It exemplifies the brand’s commitment to engineering excellence, offering a trusted solution for fleets that require consistent performance and compliance with emissions regulations.

Product Parameters of Beiben Front Exhaust Pipe And Connection Fixing Module

No. Part Number Part Name English  Quantity
1 520 490 02 20 Front Exhaust Assembly 1
2 521 490 00 40 Bracket Assembly 1
3 520 492 02 41 Bracket 1
4 105783 010106 Bolt 2
5 106184 010003 Nut 2
6 105783 010106 Bolt 2
7 106184 010003 Nut 2
8 105783 008093 Bolt 1
9 106184 008102 Nut 1
10 625 492 00 40 Pipe Clamp 1
11 502 492 02 40 Pipe Clamp 1
12 105783 010106 Bolt 1
13 106184 010003 Nut 1
14 500 499 01 40 Pipe Clamp 1
15 105783 010106 Bolt 1
16 106184 010003 Nut 1
 

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