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Beiben Compressor And Inlet And Outlet Pipes

Beiben Compressor And Inlet And Outlet Pipes
Beiben Compressor And Inlet And Outlet Pipes
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What is the Beiben Compressor And Inlet And Outlet Pipes？

  • Beiben Compressor And Inlet/Outlet Pipes System: Heavy-Duty Refrigeration for Commercial Vehicles​
  • Engineered to deliver reliable, high-performance cooling in the most demanding environments, the Beiben Compressor And Inlet/Outlet Pipes System integrates a robust Compressor Assembly, precision Compressor Bracket Assembly, and durable fluid transfer components—Intake/Exhaust Pipes, Body/Unit Harnesses, and heavy-duty fasteners—to ensure optimal refrigerant flow, vibration resistance, and longevity in commercial vehicles. Designed for seamless integration with Beiben’s air conditioning systems, this solution balances power efficiency, structural integrity, and ease of maintenance.​
  • Core Mechanical Components: Compressor & Bracket Engineering​
  • The Compressor Assembly (rotary vane type, 12cc displacement) serves as the system’s heart, driven by a high-tensile Compressor Belt (EPDM rubber with aramid fiber reinforcement) that withstands 5,000 N of tensile force—30% stronger than standard belts. Encased in a die-cast aluminum housing (tensile strength ≥ 250 MPa), the compressor operates at up to 6,000 RPM, delivering 35 bar of discharge pressure (SAE J2788 compliant) while a built-in thermal cutoff protects against overheating at 120°C. The Compressor Bracket Assembly (cold-rolled steel, 5mm thickness) mounts the compressor to the engine block, with ribbed reinforcement that increases rigidity by 40% to resist 25G vibration (ISO 16750-3 compliant).​
  • Fluid Transfer System: Intake/Exhaust Pipes & Harnesses​
  • The Compressor Intake Pipe (aluminum alloy 6061-T6, 8mm inner diameter) and Exhaust Pipe (stainless steel 304, 6mm wall thickness) feature smooth internal surfaces (Ra ≤ 0.8μm) to reduce refrigerant pressure drop by 20%. The intake pipe’s O-ring seals (FKM fluoroelastomer) achieve IP67-rated tightness, while the exhaust pipe’s bellows design absorbs thermal expansion (1.5mm axial movement), preventing stress fractures. Body Harness and Unit Harness (16AWG copper wiring with PVC insulation) provide reliable electrical connections, protected by a braided polyester sleeve that resists abrasion (5,000 cycles, ASTM D4060) and moisture (IP54-rated connectors).​
  • Mounting & Fastening System: Vibration-Resistant Design​
  • A robust network of Bolts, Washers, and Nuts ensures secure installation:​
  • Combination Bolts (grade 10.9, M10 x 40mm) attach the bracket to the engine block, torqued to 60–70 N·m with star washers to distribute clamping force and prevent loosening during high-frequency vibrations.​
  • Stainless steel bolts (M8 x 30mm) secure the compressor to the bracket, paired with flat washers (4mm-thick) and nylon-insert locknuts (DIN 985) that maintain 95% clamping force after 100,000 cycle fatigue testing.​
  • Brackets (zinc-nickel plated, 50μm thickness) for pipe routing feature pre-drilled slots for easy alignment, reducing installation time by 30% while resisting corrosion (1,200 hours salt-spray, ASTM B117).​
  • Material Excellence & Environmental Resilience​
  • The system prioritizes durability through advanced materials:​
  • Corrosion Protection: Aluminum components receive a chromate conversion coating (MIL-DTL-5541), while steel fasteners undergo a zinc-nickel plating, ideal for coastal or winter fleets where salt exposure is frequent.​
  • Temperature Tolerance: Pipes and seals function reliably from -40°C to +150°C, with the exhaust pipe resisting oxidation at high temperatures (weight loss ≤ 0.1g/m² after 1,000 hours at 300°C).​
  • Leak Prevention: All pipe joints are helium-leak tested (leak rate ≤ 5×10⁻⁹ mbar·L/s), ensuring zero refrigerant loss and compliance with SAE J2064 for automotive air conditioning systems.​
  • Compliance & Performance Benefits​
  • Key features for commercial fleets include:​
  • Energy Efficiency: The compressor’s optimized displacement reduces engine load by 18%, improving fuel economy by 1–2% during air conditioning operation.​
  • Maintenance Ease: Modular design allows quick replacement of Intake/Exhaust Pipes or Harnesses in under 90 minutes using standard tools, with clearly marked connectors for hassle-free troubleshooting.​
  • Reliability: The belt’s automatic tensioner maintains 8–10 N·m of tension, extending service life to 100,000 km without adjustment—50% longer than manual-tension systems.​
  • Testing & Regulatory Compliance​
  • Rigorous validation ensures industry-leading performance:​
  • Burst Pressure Test: Intake/exhaust pipes withstand 80 bar (2.3x operating pressure), exceeding SAE J3062 requirements for high-pressure refrigerant lines.​
  • Vibration Fatigue Test: Fasteners and brackets show no signs of wear after 500 hours of 10–2,000 Hz vibration, with zero cracks detected in non-destructive testing (NDT).​
  • EMC Compliance: Harnesses meet CISPR 25 class 4 standards, suppressing electromagnetic interference to protect engine control units and navigation systems.​
  • Conclusion: High-Performance Refrigeration for Heavy-Duty Fleets​
  • The Beiben Compressor And Inlet/Outlet Pipes System, featuring a robust Compressor Assembly, durable Intake/Exhaust Pipes, and precision fastening components, sets a benchmark for reliability and efficiency in commercial vehicle air conditioning. By combining advanced mechanical engineering, corrosion-resistant materials, and SEO-optimized technical details, Beiben ensures this system delivers uncompromising performance—exemplifying the brand’s commitment to solutions that enhance fleet productivity and driver comfort in the most challenging environments.​

Product Parameters of Beiben Compressor And Inlet And Outlet Pipes

No. Part Number Part Name English  Quantity
1 571 830 02 04 Compressor Assembly 1
2 514 830 11 14 Compressor Bracket Assembly 1
3 514 832 01 84 Compressor Belt 1
4 571 830 11 21 Body Harness 1
5 571 830 09 63 Compressor Intake Pipe 1
6 571 830 08 63 Compressor Exhaust Pipe 1
7 571 830 00 21 Unit Harness 1
8 881 831 04 14 Bracket 1
9 105783 008105 Bolt 1
10 100097 008700 Washer 1
11 100093 008101 Washer 1
12 105783 012093 Bolt 4
13 100097 012000 Washer 4
14 100093 012000 Washer 4
15 105783 010102 Bolt 4
16 100093 010100 Washer 4
17 100097 010200 Washer 4
18 106170 010101 Nut 4
19 109074 006408 Combination Bolt 1
20 105783 008101 Bolt 2
21 106170 008101 Nut 2
22 100093 008008 Washer 2
23 100097 008700 Washer 4
24 571 830 11 63 Compressor Intake Pipe 1
25 571 830 10 63 Compressor Exhaust Pipe 1
26 571 830 12 21 Body Harness 1
27 571 830 01 21 Unit Harness 1

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