FAW Intermediate Axle Assembly-Main Reduction
FAW Intermediate Axle Assembly-Main Reduction
2025-08-01
FAW Intermediate Axle Assembly-Wheel Reduction Gear Assy
FAW Intermediate Axle Assembly-Wheel Reduction Gear Assy
2025-08-01

FAW Intermediate Axle Assembly-Axaial Differential Assembly

FAW Intermediate Axle Assembly-Axaial Differential Assembly
FAW Intermediate Axle Assembly-Axaial Differential Assembly

What is the FAW Intermediate Axle Assembly-Axaial Differential Assembly

  • 1. FAW Intermediate Axle Assembly: Power Transfer Hub
    The FAW Intermediate Axle Assembly serves as a critical torque distribution center in multi-drive axle heavy-duty trucks. This robust assembly efficiently channels power from the transmission to the driving axles, featuring a specialized Axial Differential Assembly as its core mechanism for managing wheel speed differences, particularly during cornering or on uneven terrain.
  • 2. Thru Transmission Shaft & Power Input
    Driving the assembly is the hardened Thru Transmission Shaft. This precisely balanced shaft transmits rotational force directly from the transmission into the differential assembly. Its design ensures minimal power loss and vibration, maintaining smooth operation under high-load conditions essential for FAW commercial vehicles.
  • 3. Driving Cylindrical Gear & Thrust Management
    Engaged with the Thru Transmission Shaft is the primary Driving Cylindrical Gear. This large-diameter gear initiates the torque multiplication process within the axle. Critical to its operation is the Thrust Washer, strategically positioned to absorb significant axial forces generated during gear engagement, preventing unwanted lateral movement and ensuring gear alignment integrity.
  • 4. Planetary Gear System Mechanics
    The heart of the Axial Differential lies in its Planet Gear system. Multiple Planet Gears, mounted radially on a hardened Cross Shaft, rotate around the central axis. Each Planet Gear interfaces with a dedicated Planet Gear Washer, which functions as a vital thrust surface. These washers minimize friction, manage axial loads between gears, and significantly extend gear life by preventing metal-to-metal contact.
  • 5. Differential Housing Assembly: Structural Core
    Encasing and precisely aligning all internal components is the Differential Housing Assembly. This high-strength, machined housing provides the rigid foundation for the planetary gearset and bearings. It ensures optimal gear meshing, maintains lubrication flow, and protects internal components from contamination and impact damage under harsh operating environments.
  • 6. Secure Fastening: Lock Nut
    Maintaining critical preload on differential bearings is the high-torque Lock Nut. This specialized fastener ensures bearings remain properly seated and adjusted within the Differential Housing Assembly, preventing loosening due to operational vibrations and thermal cycling, thereby safeguarding bearing life and differential performance.
  • 7. Rear Half-Shaft Gear Assembly & Output
    Torque is delivered to the wheels via the Rear Half-Shaft Gear Assembly. This assembly features robust bevel gears that mesh with the Planet Gears. Integral to each gear within this assembly is the Half-Shaft Gear Washer. This washer acts as a crucial thrust bearing, managing axial loads transmitted from the wheels, ensuring smooth gear rotation, minimizing wear, and contributing to the differential’s overall durability and reliable power output.

Product Parameters of FAW Intermediate Axle Assembly-Axaial Differential Assembly

Order Part NO. Part Name And Standards Oty
2500010-D0097B Intermediate  Axle Assembly 1
1 W2502261F01C Thru  Transmission Shaft 1
2 2507017F0001A Thrust Washer 1
3 W2502105F01C-G Driving  Cylindrical Gear 1
4 W2510042F01D Planet Gear Washer 4
5 W2510041F01C Planet Gear 4
6 W2510044F01C-JR Cross Shaft 1
7 W2510020F01C Differential  Housing Assembly 1
8 W2510023F01C Lock Nut 1
9 W2510033F01C Half-Shaft  Gear Washer 1
10 W2510030F01C Rear  Half-Shaft Gear Assembly 1

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