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Shacman X6000 Aluminum Alloy Fuel Tank Assembly
Shacman X6000 Aluminum Alloy Fuel Tank Assembly
2025-06-25
Shacman X6000 Front Underpart Protective Assy
Shacman X6000 Front Underpart Protective Assy
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Shacman X6000 Hydraulic Steering Device

Shacman X6000 Hydraulic Steering Device
Shacman X6000 Hydraulic Steering Device
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What is the Shacman X6000 Hydraulic Steering Device？

  • Shacman X6000 Hydraulic Steering Device: effortless control in commercial vehicles, the Shacman X6000 Hydraulic Steering Device integrates a high-performance Steering pump, robust Mounting brackets, and precision tubing—High/Low pressure tube assy.—to ensure responsive steering, vibration resistance, and leak-free operation. Crafted for the X6000 series, this system balances advanced hydraulics with rugged durability, setting a benchmark for reliability in logistics, construction, and long-haul applications.
  • Core Hydraulic Components: High-Pressure Fluid Dynamics
  • The Steering pump (axial piston design, displacement: 10–25 cc/rev) generates up to 16 MPa of pressure, delivering 12–18 L/min of hydraulic fluid to the steering gear. Its cast iron housing (tensile strength ≥ 250 MPa) resists cavitation and corrosion, while a built-in pressure relief valve (set at 14 MPa) protects against overpressure. Paired with the Rotary coupling (carbon steel, hardness ≥ 58 HRC), which allows 360° rotation with ≤0.5° backlash, it ensures seamless power transfer even during extreme steering maneuvers.
  • Tubing & Hose Network: Precision Fluid Transfer
  • A network of reinforced hoses and tubes ensures efficient fluid flow:
  • High pressure tube assy. (ST52 steel, wall thickness: 4mm) and High pressure hose (synthetic rubber with 4-layer steel braid reinforcement, burst pressure ≥ 60 MPa) transmit pressurized fluid from the pump to the steering gear, with Hollow bolts (grade 12.9, M14 x 1.5) and Sealing washers (copper, hardness ≥ 70 HB) creating leak-proof connections.
  • Low pressure tube assy. (aluminum alloy 6061-T6, OD: 18mm) and Rubber hose (nitrile rubber, inner diameter: 16mm) return fluid to the Oil container assy., with Hose clamps (stainless steel, width: 12mm) providing secure, vibration-resistant seals.
  • Mounting & Support: Vibration-Resistant Framework
  • Robust brackets and fasteners ensure stable integration:
  • Mounting brackets (8mm-thick Q345B steel, yield strength ≥ 345 MPa) secure the pump and oil container to the vehicle frame, featuring Adjustable studs (M16 x 1.5, thread length: 100mm) that allow ±5mm of alignment adjustment.
  • Oil container bracket (galvanized steel, thickness: 6mm) supports the 25L Oil container assy., with Flange bolts (grade 10.9, M12 x 40mm) and Flange locking nuts (DIN 980, zinc-nickel plated) providing a rigid, self-locking connection that resists 20G vibrations (ISO 16750-3 compliant).
  • Sealing & Connection: Leak-Proof System Integrity
  • Precision components ensure fluid containment:
  • Circular connectors (brass, surface roughness ≤ Ra 1.6μm) join tubes and hoses, with O-rings (fluorocarbon rubber, shore hardness 75A) that maintain seals under pressures up to 20 MPa.
  • Adjustable washers (spring steel, thickness: 2mm) compensate for mounting surface irregularities, ensuring even clamping force distribution and preventing leaks at high-pressure joints.
  • Material Excellence & Environmental Resilience
  • Components are optimized for harsh conditions:
  • Corrosion Resistance: Steel components undergo a 50μm zinc-nickel plating (ASTM B117, 1,200 hours salt-spray resistance), while aluminum parts receive a 20μm anodized finish, ideal for coastal or winter fleets.
  • Temperature Tolerance: Hydraulic fluids maintain viscosity from -40°C to +110°C, ensuring consistent performance in arctic cold and desert heat, while rubber components resist thermal aging (ISO 188 compliant).
  • Vibration Resistance: Double Tube clamps (spring steel, width: 32mm) secure adjacent tubes, reducing resonance and preventing fatigue failure during prolonged operation on rough terrain.
  • Compliance & Performance Benefits
  • Key features enhance driver safety and maintenance efficiency:
  • Regulatory Adherence: Meets ISO 7167 for commercial vehicle steering systems and SAE J1211 for hydraulic hose assemblies, ensuring global certification and reliability.
  • Ergonomic Design: The system reduces steering effort by 70% compared to manual steering, minimizing driver fatigue during long shifts and improving maneuverability in tight spaces.
  • Maintenance Ease: Modular design allows replacement of Pump hose or Rotary coupling in 90 minutes using standard tools, with color-coded fasteners (red for high-pressure connections, blue for low-pressure) to prevent installation errors.
  • Testing & Reliability
  • Rigorous validation ensures industry-leading performance:
  • Pressure Test: The system withstands 1.5x maximum operating pressure for 24 hours with zero leaks, exceeding ISO 6803 burst pressure requirements.
  • Vibration Fatigue Test: After 1,000 hours of 10–2,000 Hz vibration, all fasteners remain torqued within ±5% of specification, with no hose or tube failures detected.
  • Thermal Cycle Test: Maintains full functionality after 1,500 cycles between -40°C and +110°C, confirming no seal degradation or fluid viscosity changes.
  • Conclusion: Heavy-Duty Steering for Uncompromising Control
  • The Shacman X6000 Hydraulic Steering Device, featuring a high-pressure Steering pump, robust Mounting brackets, and precision High/Low pressure tube assy., sets a benchmark for responsive handling in commercial vehicles. By combining advanced hydraulics, durable materials, and SEO-optimized technical detail, Shacman ensures this system delivers uncompromising performance—exemplifying the brand’s commitment to driver safety, fleet efficiency, and total cost of ownership in the most demanding environments.

Product Parameters of Shacman X6000 Hydraulic Steering Device

NO Part.No Name Quantity
1 DZ9X25947041 Adjustable stud 2
2 4 Hex bolt 1
3 Q150B0640 Double Tube clamp 2
4 DZ9X25947049 High pressure tube assy. 1
5 7 Low pressure tube assy. 1
6 DZ9X25947035 Mounting bracket 1
7 6 Hose clamp 2
8 DZ9X25947035 Rubber hose 1
9 8 Oil container assy. 1
10 DZ9X25947049 Hose clamp 4
11 6 Pump hose 1
12 190003989336 Mounting bracket 1
13 DZ9X25947036 Hex bolt 3
14 6 High pressure hose 1
15 DZ9X25947020 Rotary coupling 1
16 3 Hollow bolt 1
17 190003989301 Sealing washer 2
18 DZ9X25947030 Circular connector 1
19 1 Steering pump 1
20 DZ9X25947049 Pump hose 1
21 8 Pump tube assy. 1
22 Q33006 Flange locking nut 6
23 Q150B0630 Hex bolt 2
24 Q1811435TF3 Flange bolt 2
25 06.11251.2005 Flange locking nut 2
26 DZ9H18947029 Oil container bracket 1
27 0 Flange bolt 4
28 Q1840830 Adjustable washer 8
29 DZ9L14977825 Flange locking nut 4
8
Q33008
 

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