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Shacman X6000 Accelerograph Control Device
Shacman X6000 Accelerograph Control Device
2025-06-25
Shacman X6000 Hydraulic Steering Device
Shacman X6000 Hydraulic Steering Device
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Shacman X6000 Aluminum Alloy Fuel Tank Assembly

Shacman X6000 Aluminum Alloy Fuel Tank Assembly
Shacman X6000 Aluminum Alloy Fuel Tank Assembly
Shacman X6000 Aluminum Alloy Fuel Tank Assembly
Shacman X6000 Aluminum Alloy Fuel Tank Assembly
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What is the Shacman X6000 Aluminum Alloy Fuel Tank Assembly？

  • Shacman X6000 Aluminum Alloyembly: Engineered for Efficiency, Strength, and Fuel Safety
  • Designed to meet the rigorous demands of commercial vehicle operations, the Shacman X6000 Aluminum Alloy Fuel Tank Assembly integrates a high-strength aluminum structure with precision fastening components—Bolts, Nuts, Cushion Belts, and Transition Supports—to deliver lightweight durability, corrosion resistance, and secure mounting. Crafted for the X6000 series, this assembly balances advanced material science with robust engineering, ensuring optimal fuel storage and vehicle performance in logistics, construction, and long-haul applications.
  • Core Fuel Storage Component: High-Purity Aluminum Tank
  • The fuel tank (5052-H32 aluminum alloy, tensile strength ≥ 210 MPa) serves as the assembly’s functional core, offering a 30% weight reduction compared to steel tanks while resisting corrosion from diesel/biodiesel blends. Its single-weld design (argon gas shielding, leak-tested at 50kPa) minimizes failure points, with an internal anti-corrosive coating (polyurethane, thickness: 50μm) that extends service life by 40% in high-humidity environments. The tank’s elliptical profile (volume: 600L) optimizes space utilization, fitting seamlessly alongside the vehicle’s frame while reducing wind resistance.
  • Structural Support System: Reinforced Mounting Framework
  • A network of Tank Brackets and Transition Supports ensures stable load distribution:
  • Tank Brackets (6061-T6 aluminum, tensile strength ≥ 310 MPa) cradle the tank, featuring pre-formed channels that align with the vehicle’s frame rails.
  • Transition Supports (galvanized steel, yield strength ≥ 350 MPa) bridge the gap between the tank and brackets, with gusseted reinforcements that increase bending resistance by 35%—critical for supporting 800 kg of full-load weight.
  • Fastening & Installation: Secure, Vibration-Resistant Design
  • Precision fasteners ensure reliable integration with the vehicle chassis:
  • Bolts (grade 10.9, M12 x 50mm) and Nuts (zinc-nickel plated, DIN 980V) secure the Tank Brackets to the frame, torqued to 120–130 N·m with Washer combinations to distribute clamping force evenly, resisting 25G vibrations (ISO 16750-3 compliant).
  • Pin Shafts and Splitpins (stainless steel, diameter: 8mm) connect the Transition Supports to the tank, with a locking mechanism that prevents accidental detachment during off-road travel.
  • Cushioning & Protection: Shock-Absorbing Components
  • Safety and durability are enhanced by:
  • Cushion Belts (EPDM rubber, shore hardness 70A) that wrap around the tank-bracket interface, absorbing 60% of impact energy from road shocks and reducing stress on mounting points.
  • Backing Boards (polypropylene, thickness: 5mm) between the tank and frame, featuring a non-slip surface that prevents lateral movement while isolating metal-to-metal contact to avoid abrasion.
  • Fastening Tape (polyester-reinforced PVC, tensile strength ≥ 500 N/m) that secures fuel lines to the assembly, minimizing vibration-induced wear and improving routing organization.
  • Material Excellence & Environmental Resilience
  • Components are optimized for extreme conditions:
  • Corrosion Resistance: Aluminum surfaces undergo a 20μm anodized treatment (ASTM B117, 1,000 hours salt-spray resistance), while steel parts feature a 50μm zinc-nickel plating, ideal for coastal or winter fleets.
  • Temperature Tolerance: Functions reliably from -40°C to +85°C, with aluminum retaining 90% of tensile strength in arctic cold and rubber components resisting thermal degradation in desert heat.
  • Fire Safety: The tank’s vapor recovery system (compliant with UN ECE R83) and flame-retardant cushion materials meet ISO 3795 automotive fire standards, enhancing operational safety.
  • Compliance & Performance Benefits
  • Key features enhance fleet management and safety:
  • Regulatory Adherence: Meets ISO 16949:2016 for automotive quality management and SAE J1008 for fuel tank performance, ensuring global compliance and certification.
  • Maintenance Ease: Modular design allows replacement of Cushion Belts or Transition Supports in 60 minutes using standard tools, with color-coded fasteners (yellow for structural bolts, blue for protective components) to minimize errors.
  • Cost Efficiency: Lightweight aluminum construction improves fuel economy by 1–2% while reducing insurance costs through enhanced corrosion and impact resistance.
  • Testing & Reliability
  • Rigorous validation ensures industry-leading performance:
  • Leak Test: Passes 24-hour submersion in water at 30kPa pressure with zero leakage, exceeding SAE J1526 standards for fuel containment.
  • Vibration Fatigue Test: After 1,500 hours of 10–2,000 Hz vibration, all fasteners remain torqued within ±5% of specification, with no tank deformation detected.
  • Thermal Cycle Test: Maintains structural integrity after 1,000 cycles between -40°C and +85°C, confirming no material brittleness or seal degradation.
  • Conclusion: Lightweight, Rugged Fuel Storage for Heavy-Duty Fleets
  • The Shacman X6000 Aluminum Alloy Fuel Tank Assembly, featuring a high-strength aluminum core, secure Bolt/Nut fastening, and protective Cushion Belt/Backing Board components, sets a benchmark for fuel management in commercial vehicles. By combining advanced materials, precision engineering, and SEO-optimized technical detail, Shacman ensures this assembly delivers uncompromising durability and efficiency—exemplifying the brand’s commitment to fleet reliability, safety, and total cost of ownership in the most challenging environments.

Product Parameters of Shacman X6000 Aluminum Alloy Fuel Tank Assembly

NOPart.NoNameQuantity
1Q1811440TF3Bolt9
206.11251.2005Nut23
3Q1811450TF3Bolt12
4DZ9X259551004Backing Board6
5DZ9X259555103Transition Support3
6Q5004020Splitpin3
7Q5101280Pin Shaft3
8DZ9X259551012Tank Bracket3
9DZ9X259552001Cushion Belt3
10Q33208T2F3Nut3
11DZ9X259552301Connecting Plate1
12Q402B08Washer3
13Q150B0825T1F3Bolt3
1406.11251.2003Nut3
15DZ9X259558004Cushion Belt3
16DZ9X259559001Fastening Tape3

 

NOPart.NoNameQuantitySuited type
1DZ9X259550800Fuel Tank1 
2DZ97189550023Cover1For WP models
3DZ9X259555006Sensor1For ISM models
 DZ9X259555007Sensor1 
4DZ97189550603Hose Joint2 
5DZ9L149559110Tubing Bracket1 
6190003171697Plastic Fastening Tape18 
7DZ9X259559109Tubing Bracket1 
8Q33210T2F3Nut2 
9Q40010Washer2 
10DZ9X259554020Bracket Of Fuel Filter1 
11DZ97189550607Transition Joint2 
12Q150B1040T1F3QBolt2 
13DZ97189550604Hose Joint4 
14DZ91189556001Pipe2m 
15Q1811430TF3Bolt4 
1606.11251.2005Nut2 
17DZ91189556001Pipe0.8m 
18Q33208T2F3Nut2 
19DZ9X259559107Tubing Bracket1 
20DZ91189556001Pipe2.2m 
21Q150B0830T1F3Bolt2 
22DZ61129010018Fuel Filter1For WP models
 DZ91189550148Fuel Filter1For ISM models
23DZ9X259559106Tubing Bracket1 

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