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Beiben Tipping Hose Module

Beiben Tipping Hose Module
Beiben Tipping Hose Module

What is the Beiben Tipping Hose Module?

  • Beiben Tipping Hose Module
  • Engineered for heavy-duty commercial vehicles, the Beiben Tipping Hose Module is a high-performance solution designed to manage high-pressure fluid transfer in tipping systems, ensuring reliable operation, leak resistance, and durability under extreme loads. Combining precision-engineered components like High-pressure Hose Assemblies, secure Threaded couplings, and robust mounting hardware—Nuts, Bolts, Brackets, and Stockpiles—this module delivers seamless hydraulic connectivity for dump trucks, trailers, and industrial equipment.
  • Core Components: High-Pressure Fluid Management
  • At the heart of the module are High-pressure Hose Assemblies, constructed with reinforced rubber jackets and spiral steel wire braiding to withstand pressures up to 300 bar. These hoses are paired with Threaded couplings (male/female) made from heat-treated alloy steel, featuring ISO 6149-compliant threads for universal compatibility. Each coupling is coated with anti-corrosive zinc-nickel plating, ensuring long-term resistance to moisture and chemical exposure. A Sealing ring—typically made from FKM (fluoroelastomer)—is integrated into the coupling interface, creating a watertight seal that prevents hydraulic fluid leakage even under pulsating pressure.
  • Mounting and Structural Support
  • The module relies on Fuel line brackets and Brackets (stamped from galvanized steel) to secure hoses along the vehicle’s chassis or tipping mechanism. These brackets feature pre-drilled slots for adjustable positioning, aligned with Stockpiles (heavy-gauge steel supports) that absorb vibrations and distribute mechanical stress. Bolts (grade 10.9) and Nuts (grade 10) fasten the brackets to the vehicle frame, with torque specifications set at 40–60 N·m to resist loosening from dynamic loads. Rubber Plug Sleeves are inserted into bracket holes to cushion hose contact points, reducing abrasion and extending service life.
  • Leak-Proof Design and Connectivity
  • Threaded couplings ensure quick, tool-free connections between High-pressure Hoses and hydraulic pumps or cylinders, with each joint verified for torque retention (80–100 N·m) during assembly. The Sealing ring’s precision-molded design conforms to international standards (e.g., SAE J1453), maintaining integrity across a wide temperature range (-40°C to +120°C). Extractor Rivets secure non-removable hose segments to brackets, providing a permanent, vibration-resistant bond without compromising flexibility.
  • Engineering Excellence for Durability
  • Every component undergoes rigorous testing:
  • High-pressure Hose Assemblies are cycled 100,000+ times at 150% of rated pressure to simulate fatigue.
  • Threaded couplings and Bolts/Nuts are salt-spray tested for 1,000+ hours to validate corrosion resistance.
  • Sealing rings are compressed for 1,000 hours at 150°C to ensure elasticity retention, critical for high-temperature operations.
  • Performance and Operational Benefits
  • The Beiben Tipping Hose Module enhances vehicle efficiency by:
  • Minimizing downtime through leak-proof Sealing rings and durable High-pressure Hose Assemblies.
  • Simplifying maintenance with modular Threaded couplings that enable quick hose replacement.
  • Protecting against abrasion via Rubber Plug Sleeves and vibration-dampening Stockpiles, reducing insulation damage.
  • Ensuring safety with secure Bolt/Nut fastening, preventing hose detachment during high-pressure tipping operations.
  • Conclusion: Reliable High-Pressure Fluid Transfer for Heavy-Duty Applications
  • The Beiben Tipping Hose Module sets a standard for durability, safety, and precision in commercial vehicle hydraulic systems. By integrating high-strength High-pressure Hose Assemblies, leak-resistant Threaded couplings, and robust mounting components like Nuts, Bolts, and Brackets, Beiben ensures this module delivers consistent performance, even in the most demanding environments. It exemplifies the brand’s commitment to engineering excellence, providing a trusted solution for fleets that require reliable tipping system operation and long-term hydraulic integrity.

Product Parameters of Beiben Tipping Hose Module

No. Part Number Part Name English  Quantity
19 106184 012000 Nut 1
18 105786 012053 Bolt 1
17 620 553 04 40 Fuel line bracket 1
16 381 682 01 86 Bracket 1
15 007603 010404 Sealing ring 1
14 520 553 02 68 Threaded coupling 1
13 003901 006008 Pipe fitting 1
12 520 553 01 68 Threaded coupling 1
11 520 553 02 68 Threaded coupling 1
10 001 997 84 90 Stockpile 4
9 001 997 83 90 Stockpile 6
8 655 997 00 81 Rubber Plug Sleeve 1
7 112615 004020 Extractor Rivet 2
6 620 550 03 56 High-pressure Hose Assembly 1
5 520 550 07 56 High-pressure Hose 1
4 560 550 01 56 High-pressure Hose Assembly 1
3 520 550 09 56 High-pressure Hose 1
2 560 550 00 56 High-pressure Hose Assembly 1
1 520 550 08 56 High-pressure Hose 1

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